This was an expression that my father would say to me. I’m not sure why. I have looked it up and I don’t know where he got it from but it always stuck with me, especially when building the GTR/CNR roundhouse that was in Owen Sound.
This installment is how the roundhouse is progressing.
The doors were made from Evergreen 1/16” scribed styrene sheet 0.020” thick. 1/16″ is 4 scale inches in S Scale. Evergreen S scale 1 x 8 and 1 x 10 strips were used for the inner bracing.
Of course the door sheathing had to be herring bone pattern. I firmly believe that the railway draftsmen designed them that way to frustrate modelers of the future. That said, I needed to cut the sheets at two opposing 45 degree angles to form the two directions that the boards went. 45 degrees looked about right.

Since the doors were to be opened, I needed a front and back, both with herring bone sheathing. That meant for 6 doors, 12 pieces that theoretically would line up correctly both in front and back.
Using a modeler’s square, the door fronts and rears were carefully cut out from the styrene angled sheet. They needed a bit of truing up. Then the angled patterns were lined up for front and rear like a sandwich and were glued together.

The inside bracing was cut from the S Scale strip styrene, 1” x 10” for the outside frame and 1” x 8” for the cross pieces.

I wanted the doors to work so I needed to concoct some door hinges. They took a bit of effort and some adjustment in most cases. A friend sent me a photo of an Ontario Northland roundhouse with three different door styles! Luckily one matched the ones on the Owen Sound roundhouse so I based the hinges on that picture. I don’t know if it is a copyright picture but I will not take any chances by publishing it.
I used 1/16” round brass tubing for the shoulders and 1/8” square brass tubing for the brackets. Straight pins which are 0.020” in diameter and can also be soldered were used for the bolts.
First I drilled 0.020” holes in the square tubing close to one edge right through first using a centring drill then a 0.020” drill bit. Then I used my mini table saw to mill away one side of the undrilled square tubing to form a long ‘U’. Next, using my mini chop saw, I cut the square tubing to form little ‘U’ brackets both single and double. Six singles were needed for the outer posts and six doubles were needed for the two inner posts. These effectively made up housings for 18 hinges.

I then cut the 1/16” brass tubing into 1/16” lengths that would fit inside the brackets.

1/16” wide 0.016” strips were used to for the strapping that went across the doors. The 1/16” brass tubing needed to be secured in order to solder the brass strip to it. This was done by placing a pin into the tubing and clamping the shaft of the pin in a vice. The end of the strip was tinned with solder, the tubing had flux put on and a resistance soldering probe provided the heat. I tested the joint and sometimes, I had to add a bit more solder to make the joint stronger.

Here are the hinge components.




The roundhouse was placed on its end and weighed down. The hinges were glued to the posts at the centre and equidistant from the centre using Gorilla brand thick crazy glue. Once dry, one at a time, the doors were glued in place starting with the centre hinge using small clamps. It was a slow process and sometimes meant a do-over of the bracket or repositioning the 1/16” tubing on the strip. The second from the left door had an access door in it and I scribed that in before installing it.

Once the hinges were installed and I was satisfied how they worked, I cut the end of the straight pins off using a side cutter. The ends of the pins had crazy glue dabbed on so they would stay in place. Hopefully over time, the crazy glue will stay in place!
I used Archer HO rivets on the hinge straps because I have not been able to find S scale ones.
The left doors had a piece of 1” x 10” added to the front of their outer sides where they meet the right doors. This formed the lip that covered the opening made between the two doors when closed to keep wind and snow out. When looking carefully at the photos, I noticed in the pictures I studied what appears to be leather flaps at the bottom of the doors that would have covered the rails and ties once the doors were closed to keep the weather out. I decided not to add this feature because I could not figure out a material that would work well enough.

I am happy with the results.


Next, I will finish the roof, the chimneys, and small shed attached to the right side.
Happy Holidays, everyone!


















































